Choosing a Fabrication Material
Material choice affects much more than appearance. Strength, weight, corrosion resistance, fabrication method, finish, environment and budget all influence the decision.
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Fulcher Fabrication
Clear scope, the right process and direct communication help keep custom work practical from the first conversation through fabrication and field work.
Carbon and mild steel are common fabrication materials because they are strong, widely available and well suited to structural, commercial and general custom work. When exposed to weather or corrosive conditions, the chosen coating or finish becomes important.
Stainless steel is selected when corrosion resistance, cleanability or appearance is important. Grade and finish matter, and the fabrication process needs to preserve the characteristics expected from the material.
Aluminum is much lighter than steel and naturally corrosion resistant in many environments. It behaves differently during welding and fabrication, so designs that work in steel are not always copied directly into aluminum.
The right question is not which metal is best in general; it is which material is best for the load, environment, appearance, fabrication requirements and budget of the specific project.
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We’ll use the details to determine whether the work belongs in the shop, in the field, or a combination of both.